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Afflatus Consulting GroupAfflatus Consulting Group

Course sheet · 2027 catalogueLogistics and equipment operation

First-level maintenance of forklift trucks

One day for operators and team leaders to check and maintain by themselves what can be done on a forklift truck, and to spot in time what must be handed over to maintenance. Forks, chains, mast, hydraulics, tyres, brakes, batteries and energy, the maintenance log and taking out of service are practised on your own trucks, with a check list adapted to your fleet.

Duration1 day

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Objectives

  1. Distinguish what falls to the operator, internal maintenance, the hire company or the manufacturer, and periodic inspections
  2. Check the condition of forks, chains, mast, hoses and tyres
  3. Maintain a traction battery and use the charging room safely
  4. Keep the maintenance log and the start-of-shift sheet
  5. Take a truck out of service and flag it correctly

Programme

Day 1 — morning

  • Breakdowns and accidents linked to poor maintenance: cracked fork, stretched chain, hydraulic leak, worn brake
  • Sharing roles: operator, maintenance, hire company or manufacturer, periodic inspections
  • Components to watch: forks and heels, lifting chains, mast and rollers, hoses, tyres or solid tyres, brakes, steering
  • Energy: lead and lithium batteries, demineralised water, protective equipment, charging room ventilation; gas and combustion

Day 1 — afternoon (workshop)

  • Start-of-shift sheet and maintenance log: what to note, who reads it, when to act
  • Taking out of service: tagging, key removed, informing supervisors
  • Workshop: full check of your trucks with the site check list
  • Knowledge test and feedback on the defects found

Teaching methods

  • Checks carried out on your own trucks, with the site's tools and products
  • Comparison of worn and new parts: forks, chains, rollers
  • Check list built for your fleet
  • Demonstrations commented in Darija or French

Assessment and documents

A knowledge test and a practical check of a truck, and an end-of-course evaluation at D+1. A numbered training certificate that can be verified online for each participant; the company receives the training report, the list of defects found and the site check list.

Bilingual materials for every participant; each classroom course comes with its digital twin on OmniLearn.

Frequently asked questions

Will the operators repair the trucks?

No. They learn to check, clean, maintain the battery and spot a defect. Any repair remains with maintenance or the hire company, depending on your contract.

Our trucks are hired: is the course useful?

Yes. The hire company maintains the truck, but defects appear between its visits. An operator who knows how to report early avoids long stoppages and accidents, and makes dialogue with the hire company easier.

Does the course cover lithium batteries?

Yes, if your fleet includes them. Their maintenance is simpler than for lead batteries, but they have their own charging and storage instructions, given by the manufacturer.

Practical information

Duration
1 day
Audience
Forklift operators, logistics team leaders, fleet managers, junior maintenance technicians
Prerequisites
Driving a handling truck in the company
Group size
Groups of 6 to 12 participants, in-company
Format
In-company, face to face on your site
Language
French, Darija or English; bilingual materials
Funding
OFPPT special training contracts (TFP), GIAC, Maroc PME: we prepare the applications with you, at no extra cost.
Programme customisation
Programme adapted to your procedures, your equipment and your audience

Organise this course

Price and dates on quote, depending on your headcount, your site and your preferred period.

Request a quoteDownload the PDF sheetCall +212 661 863 618

Going further

Our consultants can also support the project on your site. ISO 45001 consultant in Morocco: certification and 2027 revision

Train your teams on your own site

Book a call with a consultant or request an in-company session: we adapt the programme to your procedures and your audience.

Or call us on ⁦+212 661 863 618⁩

contact@afflatusconsulting.com