What makes up the budget of an IFS Food project?

Five items, and the audit quote is often not the largest. The real cost of a project is decided at the gap analysis, when the distance between the site and IFS Food Version 8 is measured requirement by requirement.

Item

What makes it vary

Who sets it

Internal time

Availability of the IFS project lead and deputy, the HACCP team and senior management; starting level of the system

The site

Site upgrades

Floors, flow separation, condensation, glass and foreign material control, detection, laboratory testing

The gap analysis, then supplier quotes

Training

Number of people, levels (management, HACCP team, internal auditors, operators), seasonal workers

The training plan; CSF funding possible in Morocco

Consultancy (optional)

Depth of support: gap analysis only, documentation, mock audit, presence on audit day

The site’s terms of reference

Certification audit

Calculated duration, auditor travel, language, any extra audits

The certification body

Internal time is the item most often underestimated. The official text requires all requirements to be in place and validated, through internal audits and a management review, before an initial audit. That work cannot be delegated: a consultant helps structure it, but the site team makes it live.

How is the IFS Food audit duration calculated?

By a mandatory calculation tool published by IFS, then by the certification body’s decision. The official IFS Food Version 8 text sets three criteria for the minimum time spent on site: the maximum total number of people on site over a year (part-time, shift, temporary and administrative staff included), the number of product scopes and the number of processing steps.

That minimum is always at least two days, or 16 hours. One audit day equals eight hours, excluding the lunch break, and never exceeds ten hours. At least 50% of the time is spent in the production areas, or one third for some sites with simple processes. On top of this come at least two hours of preparation and 0.75 days, or six hours, of report writing.

The processing steps (P1 to P13 in Annex 3 of the standard) are used only to calculate the audit duration; the technology scopes (A to F) determine which auditors are qualified for the site. A precise description of what the site does therefore matters twice: for the duration and for the choice of auditor.

Factor

Official effect on duration

What the site can do

Maximum headcount over the year

Calculation tool criterion

Declare the real peak, seasonal workers included: an understated figure distorts the quote

Product scopes and processing steps

Calculation tool criteria

Describe the scope precisely from the quote request onwards

Initial audit

May justify extra time

Expect longer opening and closing meetings

Lines, complexity, size and age of the site

May extend the audit

Prepare an up-to-date site plan and flow diagrams

Language

Communication issues cited as a factor; when an interpreter is needed, the doctrine adds 20% of the total audit duration

Confirm the working language before the auditor is chosen

Site preparation and deviations at the previous audit

May extend the audit

An organised file and closed deviations

Audit team

At least two hours added

Ask why a team is planned

Combined IFS audit, multi-location, simple repetitive processes

Possible reduction of 0.5 days, not cumulative

Check that the case is on the standard’s list

Simple handling of fruit and vegetables, simple processes in certain product scopes

Possible reduction of 0.75 days, not cumulative

Same, with the justification written in the report

The standard is explicit: only the reasons it lists allow a reduction, and the IFS Integrity Program regularly reviews these justifications. An unusually short quote should therefore be questioned, not celebrated. The interpreter rule comes from the IFS Food 8 doctrine, version 5, which also lists the languages for which no interpreter is allowed, French and English among them.

How long does it take to be ready for the audit?

As long as it takes to produce evidence over a real production cycle, which only a gap analysis can estimate. We do not give a standard duration: it depends on the starting gap, the works, the team’s availability and the production calendar.

The official rules that weigh on the timeline:

  • a new site: IFS recommends at least three months of operations before the first audit;
  • a validated system: internal audits covering all requirements and a management review completed before the initial audit;
  • a seasonal site: the main audit takes place when the most hazardous processing step is carried out, and lines must be running;
  • after the audit: action plan within two weeks, evidence of corrections within four weeks, certificate in the IFS Database six to eight weeks after the last audit day.

What most often lengthens a project, in our gap analyses: infrastructure works discovered late, an IFS project lead absorbed by production, supplier specifications that have to be rebuilt, and a harvest season that pushes the audit back by a year.

What makes the project more expensive after the audit?

The result. Every non-conformity has a cost in extra audits, in time and sometimes in a lost certificate.

Situation

Consequence according to IFS

Effect on the budget

One Major non-conformity only, score ≥ 75%

On-site follow-up audit, no earlier than six weeks and no later than six months after

One more audit; certificate at Foundation level only

Several Majors, a KO scored D or a score < 75%

Audit failed; full new initial audit no earlier than six weeks later

One more full audit; at recertification, the certificate is withdrawn

Seasonal products not seen

Extension audit, every year

One extra audit a year

Access denied to the auditor at an unannounced audit

Certificate withdrawn within two working days

Total cost of the audit invoiced to the site

Audit stopped before the checklist is completed

Audit cancelled, certificate withdrawn, new initial audit no earlier than six weeks later (doctrine)

One audit lost

Recertification outside the window

Break in the certification cycle

A new initial audit

The most cost-effective lever is therefore upstream: a mock audit under real audit conditions, KO requirements first, costs less than a follow-up audit and a season without a certificate.

What can be funded, and how should you compare quotes?

Training, not the audit. In Morocco, the special training contracts (contrats spéciaux de formation, CSF) run by OFPPT, the Office de la Formation Professionnelle et de la Promotion du Travail, Morocco’s vocational training office, cover training actions. In an IFS project, HACCP, IFS Food Version 8, hygiene or internal auditor training may be eligible; the certification audit and the site works are not. The rules are set out on our page on CSF and OFPPT funding. Only OFPPT decides the reimbursement; we run a simulation on your data, without promising any amount.

On each certification body quote, check these points:

For the complete path, see our guide to IFS Food certification in Morocco; to reduce the risk of an extra audit, read our how-to on IFS Food audit preparation.